It isnt worth trying to get power out of them imo with a rejet, exhaust and air filters you will gain a few horses, but will cost you a fair bit for everything including tuning. This book will keep harleydavidson enthusiasts entertained for hours, and is a. Suboptimal idle mixture settings from factory pilot jet vacuum leaks due to degraded rubber parts orings clogged passageways and sticking parts due to badold gas. I recently picked up a 1989 suzuki gs500 with about 17,000 miles on it and im noticing a ticking noise when the engine is idling and while driving. Suzuki produced the gs500 and gs500e from 1989 on and the fully faired model, gs500f from 2004 on.
Everyday low prices and free delivery on eligible orders. Suzuki gs500 gs500e gs500f workshop manual 19, length. His writing style is very easy to read and the book is filled with pictures too. The only way i did it was with two jacks, and constantly shifting and adjusting the engine and frame. Tuning engines can be a mysterious art, all engines need a precise balance of fuel, air, and timing in order to reach their true performance potential. Frequently asked questions about the suzuki gs twins. Tracy martin is the author of five motorbooks workshop series books, including, how to use automotive diagnostic scanners, how to diagnose and repair automotive electrical systems, motorcycle electrical systems troubleshooting and repair, how to tune and modify motorcycle engine management systems, and how to troubleshoot, repair and modify motorcycle. There may be a reason they only offer a stage 1 kit for that bike i. The listers suggest a variety of weights and brands of oil, read the archives for more details. Apr 10, 2007 as tools for tuning modern engines have become more powerful and sophisticated in recent years, the need for indepth knowledge of engine management systems and tuning techniques has grown. Designing and tuning highperformance fuel injection. The mikuni bst carburetor on a gs500 is a constantvelocity carburetor. The 250cc beginner motorcycles are maximum honestly able to breaking the fee limits and are able to driving on the automobile bond uncertain whether thats spelled ideal.
Ive been told it was a good idea to have a professional mechanic give. Looks ok and theyre dirt cheap but you can do a lot better. The theoretical 100% filling of a fourstroke engine with a 300 cubic inch displacement operating at rpm is calculated by. The one ive got is special so buying another isnt really an option. The gsf600 engine is based on the gsx600f engine, retuned for more midrange torque. Suzuki gs500e service manual pdf download manualslib. Its not constant, it cuts in and out but more often than not it does tick. Other books to his credit are modern engine tuning, twostroke performance tuning and forced induction performance tuning. Gain fundamental knowledge and then a practical step by step process for getting any tuning job done. But it was the gbs old school styling that made the biggest impression.
Suzuki gs500 gs500e gs500f workshop manual 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009. Its loud enough to hear with my helmet on and shield down. Shop millions of cars from over 21,000 dealers and find the perfect car. Designing and tuning highperformance fuelinjection systems is the book you need to become an expert in this popular modification. The gs500 has been described in the motorcycle literature as a best buy and an excellent first bike, with adequate if not. Routine maintenance and servicingtuneup proceduresengine. Greg banish is a mechanical engineer that works as an oem calibrator. I think the gs500 still has the advance weights, if not, youll need the advance weights as well. Advanced tuning takes enginetuning techniques to the next level. The bigger 750 was an instant hit with buyers and was cycle worlds pick for its annual best of breed in the 750cc class.
As the saying goes, theres no replacement for displacement. The only thing is that unfortunately the last two rides have been through the heavy thunderstorms in sydney and i believe that water may have got into the engine somehow and spoiled the oil causing the damage what would the approximate cost for a gs500 engine replacement be. A full exhaust system and performance air intake can provide a bigtime boost to your engines oxygen. Sep 06, 2012 it isnt worth trying to get power out of them imo with a rejet, exhaust and air filters you will gain a few horses, but will cost you a fair bit for everything including tuning. Suzuki gs500f as a first bike if this is your first visit, be sure to check out the faq by clicking the link above. Everything ive read suggests that it needs a valve adjustment, but the wait time on that right now. Prime members enjoy free delivery and exclusive access to music, movies, tv shows, original audio series, and kindle books. But simple does not mean easy, and thats where engine management. The techniques automotive industry professionals use to tune ford vehicles for peak performance are detailed in this indepth guide to the operation of engine computers. The suzuki gs 500 is an incredibly tough machine, despite the fact that these are considered entrylevel bikes. The engine is paired with a twointoone exhaust system which assures a good power delivery and gives the bike a unique sound signature. With the exception of gsx150, which is powered by a dohc single cylinder engine, all bandit models have dohc inlinefour engines with 4 valves per cylinder. Ok so i love my 06 gs500, but i think its about time i started doing some upgrades to her, and i thought what better place to come but to the biggest gs500 forum on the net ok so the things i want to do is.
View profile view forum posts private message view blog entries view articles flirting with the redline 2000 posts. But while i had the chance i had a thought to be blown ex500 engine that i shoved into the frame fit well. Suzuki gs500 gs500e gs500f workshop manual 19, author. The suzuki gs500 is an entry level motorcycle manufactured and marketed by the suzuki motor corporation.
Author greg banish is a mechanical engineering graduate of gmi engineering and management institute who works as an oem calibrator by day and professional engine tuner in his spare time. We have the right 2005 suzuki gs500 parts for any job from repair and. How to design, build, modify, and tune efi and ecu systems. Knowledge is power and whether you are tuning your car yourself, wanting to start a career as a professional tuner or even if you are just wanting to choose and communicate. Graham bell is an acknowledged expert on engine tuning, with many years experience in this field. The entire tuning process is exhaustively presented with information on the operation of ford electronic engine control, performance chips, and obdii diagnostic tools. It is a musthave for tuners and calibrators and a valuable resource for anyone who wants to make horsepower with a fuelinjected, electronically controlled engine. Even in the case of my gs500, the jets that came in the stage 3 kit were far too fat for the bike to run well, even with full exhaust, pod filters, and advanced timing. The ex500 engine creates 55hp with 38ftlb tq at the wheel. How to tune and modify motorcycle engine management systems addresses all of a modern motorcycle s engine control systems and tells you how to get the most out of today s bikes.
How to tune and modify motorcycle engine management systems. This factfilled guide covers all aspects of engine tuning in detail, including filters, carburation, intake manifolds, cylinder heads, exhaust systems, camshafts, valve trains, blocks, cranks, con rods and pistons, plus lubrication systems and oils, ignition systems, and nitrous oxide injection. We ended up having to lean out the jets quite a bit. Gs500k4fk4 04model 20 tightening torque engine item nm kgfm lbft cylinder head cover bolt 10. The 2jz engine though is stunningly over engineered as fitted to the supra we have seen power figures of 700bhp on a standard block. Some racing organizations require these on the gs 500. Nov 02, 2009 buy suzuki gs500 twin service and repair manual. The gsf650 and gsf1250 models use fuelinjected, liquidcooled engines, the gsf1250 having an auxiliary balance shaft to reduce vibrations. Overall performance puts safety first whilst improving the three basics of. Here we will explain engine tuning, from light to hard, as simply as possible.
The suzuki gs550 classic japanese motorcycles motorcycle. Two stroke cylinder porting tips watch this before you. The complete idiots guide to motorcycles, by the editors of motorcyclist magazine, alpha books, 1998, p324. The chapters are well planned and contain a wealth of detail, tables, and calculation methods. Designing and tuning highperformance fuel injection system by greg banish and performance fuel injection systems hp1557. At, you can count on us to provide the same level of service with every order you place. Rating is available when the video has been rented. As tools for tuning modern engines have become more powerful and sophisticated in recent years, the need for indepth knowledge of engine management systems and tuning techniques has grown. Reviewers and riders alike raved about the new 750, yet while the smaller suzuki gs550 was essentially a scaled down 750, it failed to capture the same level of attention, at least from the motoring press.
You can try my ninja 500 after i do the valve adjustment on it. So his books are written with a good foundation and lots of experience to back it up. This book explains how the efi system determines engine operation and how the calibrator can change the controlling parameters to optimize actual engine performance. Gs 500 rebuild just so i can remember how difficult this was.
Though sold as a 400 in japan, the gb500 was given a full 500cc engine for the u. It is a pure tuning guide, using hp tuners tuning hardware and software. The book features practical tuning examples that will help advanced readers use this new information to common engine calibration situations. Dont use the torque specification recommended in the factory service manual. May 27, 2010 i recently picked up a 1989 suzuki gs500 with about 17,000 miles on it and im noticing a ticking noise when the engine is idling and while driving. Though not intending to reprise any specific british single from the golden era. On a carbureted engine compromises like this are often an unfortunate necessity and a lean condition is far less dangerous at idle than it is at wot. Tuning includes transfer and exhaust port work, changing port timings and port areas, head work, altering compression ratio and squish, and modifying the disc valve to change intake timing. Noteworthy are the chapters on cooling, exhaust and the ignition system. The suzuki gs500 is an entry level motorcycle manufactured and marketed by the suzuki. How to tune and modify motorcycle engine management. May 30, 2018 designing and tuning highperformance fuel injection system by greg banish and performance fuel injection systems hp1557. It all depends on cost, availability, and the riding position you like. This top side of the diaphragm is exposed to engine vacuum, which is really just a description of a difference in air pressure between the engine side of the throttle plate, that is, the intake tract between the intake valve and the throttle plate, and the airbox side.
Apr 29, 2012 and, just as the bikes themselves have changed, so have the tools with which we tune them. Oct 31, 1999 increase the power output of your aseries. Above price for cylinders, heads and valves supplied by customer. In 2006 power levels dropped as the more economical 3. The basics of navigatingconfiguring hp tuners software are skipped. Advanced tuning, author and calibration engineer greg banish provides the reader with the insight required to understand and tune modern efi systems. That leaves more room for strictly tuning information. How fuel injection works aftermarket fuel injection. The 250, gs500, or ninja500 would be great first bikes. Engine guards also minimize the risk of a big oil spill during a crash, making things safer for racers behind you. The gsf1200 engine is a bored out version of the gsxr1100 engine, also retuned for more midrange torque. Tracy martin is the author of five motorbooks workshop series books, including, how to use automotive diagnostic scanners, how to diagnose and repair automotive electrical systems, motorcycle electrical systems troubleshooting and repair, how to tune and modify motorcycle engine management systems, and how to troubleshoot, repair and modify motorcycle electrical systems. Great bike for a first rider or an everyday commuter, with the performance upgrades overtaking is a. Knowledge is power and whether you are tuning your car yourself, wanting to start a career as a professional tuner or even if you are just wanting to choose and communicate effectively with a professional tuner having a.
Reviewers and riders alike raved about the new 750, yet while the smaller suzuki gs550 was essentially a scaled down 750, it failed to capture the. What are some good books on tuning engines for performance. These are excellent resources on the basics of ecu operation and general engine tuning operation. Youd need to pick up the points and ideally coils from a 19761978 gs250, 300, 400, or 425.
The engine fits very snug in there so it has to come out just right. The gs500 is currently being produced and sold in south america. Nov 09, 2012 the only thing is that unfortunately the last two rides have been through the heavy thunderstorms in sydney and i believe that water may have got into the engine somehow and spoiled the oil causing the damage what would the approximate cost for a gs500 engine replacement be. Gs 500 rebuild just so i can remember how difficult this. Terry mcgean hemmings muscle machines 20070401 if you are willing to spend the time learning the technology this will be a great book for your library.
Modern engine tuning achieves this end, and presents engine tuning as an art as well as a science. I have very good feedback for you on a 2007 suzuki gs500f with your jet kit. A fourstroke engine has two revolutions per cycle of displacement, so the displacement rate is onehalf of actual engine speed. Suzuki also produced gs500 models, identified by a u suffix, with engines restricted to satisfy the maximum. By don lasota gm efi tuning guide for hp tuners software. The experienced tuners who build and tune engines for bir racers prefer the. And while engine tuning has always been considered an art by many, all engines truly need to reach their true performance potential is a balanced combination of air, fuel, and timing. Learn how to tune efi electronic fuel injected engines the right way. Complete coverage for your suzuki gs500 twin covering 487cc models for 1989 to 2008. Suzuki puts their passion for performance and precision engineering into every motorcycle they produce. Suzuki gs500 gs500e gs500f workshop manual 19 by julieta. While youre there, the easiest way to get the engine running, is with points. Moreover, suzukis pulsedsecondary airinjection pair.